Changing 540 mm die. rims for 20"x 3" Fat bike rims.

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Changing 540 mm die. rims for 20"x 3" Fat bike rims.

Postby grazy+1949 » 28 Aug 2018, 14:34

Hi Everybody,

I have a conventional REHAB recumbent wheelchair with an add on BLDC power system fitted pre retail by German OEM Alber.

My rims are wheelchair rims 540mm dia and you can't buy wide MTB tyres to fit this size. I have fitted the widest MTB tyres available 1 1/4" and they are just plain dangerous on steep roads. They can suddenly lose traction and then you crash.

I live amongst the steep hills of the Spanish Sierras and I do 20% climbs with these great little brushes motors, but if the road has water on it or is worn the tyres can let go at any time.

I would like to fit 20" x 3" Fat rims and tyres, but I have been unable to find either the rims or the tyres for sale at a reasonable price .

Can any one help me please!

Thank you.

Graham cheers
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Re: Changing 540 mm die. rims for 20"x 3" Fat bike rims.

Postby woodygb » 28 Aug 2018, 15:01

I thought that 540mm was the equiv of 24" ?

If so then 2" wide seems to be available.

https://www.ebay.co.uk/itm/Vandorm-Stor ... 1149258461
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Re: Changing 540 mm die. rims for 20"x 3" Fat bike rims.

Postby grazy+1949 » 28 Aug 2018, 15:56

Hi Woody,

There are 2 sizes 540 mm bead which I think are wheelchair specific nominally 24" and 504 mm dia bead which are cycle specific 24" also nominal. I discovered this when I excitedly bought 2 x 24" x 2" tyres from a cycle shop and then found out that they had a 504 mm dia bead whilst mine had a 540 mm bead. I am quoting these measurements from memory. I looked at a friends new wheelchair and it had 2" wide tyres and the diameter of the 24" rim was smaller.

The main point though , is where can I get Fat rims and tyres that is to say 20" x 3"-4" at a reasonable price?

Graham cheers
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Re: Changing 540 mm die. rims for 20"x 3" Fat bike rims.

Postby woodygb » 28 Aug 2018, 16:14

You mean like these?

Image


20 x 4.25 inches fat wheels

https://www.amazon.co.uk/Sonic-Kids-Bul ... B00UYH1LIE

You might consider purchasing a complete bike and have the bike rims laced to your wheelchair.
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Re: Changing 540 mm die. rims for 20"x 3" Fat bike rims.

Postby MichaelB » 28 Aug 2018, 16:14

Rim/tyre sizing is best done using ETRTO https://www.sheldonbrown.com/tire-sizing.html

From what I can tell on 20 inch fat bike rims they are not cheap,you might want to look at 20 inch trials bike rims and find a wide tyre https://www.tartybikes.co.uk/20_inch_rims/c26.html
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Re: Changing 540 mm die. rims for 20"x 3" Fat bike rims.

Postby MichaelB » 28 Aug 2018, 16:30

woodygb wrote:You mean like these?


20 x 4.25 inches fat wheels

https://www.amazon.co.uk/Sonic-Kids-Bul ... B00UYH1LIE

You might consider purchasing a complete bike and have the bike rims laced to your wheelchair.


Or find a similar bike that has a detailed spec for rim and tyres so you can google them.
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Re: Changing 540 mm die. rims for 20"x 3" Fat bike rims.

Postby flagman1776 » 28 Aug 2018, 16:33

The problem I would foresee with bicycle type wheels is that they are designed to be mounted in a fork so both ends of the skinny axle are supported. My wife has a pony driving buggy which uses bicycle wheels and this is the case. Wheels designed to be supported on just one end require stronger larger diameter axles which in turn require larger bearings.

I don't know sizes but members have had good luck making adapters to accept monkey bike / motor-scooter wheels.
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Re: Changing 540 mm die. rims for 20"x 3" Fat bike rims.

Postby MichaelB » 28 Aug 2018, 16:42

flagman1776 wrote:The problem I would foresee with bicycle type wheels is that they are designed to be mounted in a fork so both ends of the skinny axle are supported. My wife has a pony driving buggy which uses bicycle wheels and this is the case. Wheels designed to be supported on just one end require stronger larger diameter axles which in turn require larger bearings.

I don't know sizes but members have had good luck making adapters to accept monkey bike / motor-scooter wheels.


I think that only rims and tyres are needed, using original hub and new spokes. Obviously this means that you have to find a rim with the correct spoke drilling as well.

Specialized do a 20 inch fat bike with their own brand rims and tyres but I can't see anyone selling just those bits.
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Re: Changing 540 mm die. rims for 20"x 3" Fat bike rims.

Postby grazy+1949 » 28 Aug 2018, 23:33

flagman1776 wrote:The problem I would foresee with bicycle type wheels is that they are designed to be mounted in a fork so both ends of the skinny axle are supported. My wife has a pony driving buggy which uses bicycle wheels and this is the case. Wheels designed to be supported on just one end require stronger larger diameter axles which in turn require larger bearings.

I don't know sizes but members have had good luck making adapters to accept monkey bike / motor-scooter wheels.


I would re-spoke the wheels with the BLDC hub motor, so no problems wit that calculating the length of inner and out spokes is a nightmare though. Normally you would measure an existing laced wheel.

I would lose a little from my top speed but improve both my dangerous traction limit and and gain climbing ability.

I will see if I can find some second hand wheels and tyres in a bike shop or even a scrapper BMX. This could be a good way of sourcing wheels. cheers
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Re: Changing 540 mm die. rims for 20"x 3" Fat bike rims.

Postby ex-Gooserider » 04 Sep 2018, 05:21

You are correct about the two different 24" rim sizes, but they are NOT wheelchair and cycle specific.... If you look at the tire sizes, you will see two different ways of specifying the width, fractional (24 x 1 3/8) or decimal (24 x 1.375) At least in the US, both size standards are common on pedal bikes. However the fraction numbers are used for the 540 rim diameters, and the decimal numbers are used for the 504 diameter....

If I'm remembering Sheldon correctly, wheelchairs normally use 540 rims, and so do most pedal bikes. One of the popular manufacturers used to be Schwinn, who tended to do non-standard parts, supposedly because they were better, but more realistically to try and lock people into buying their parts from their dealers.... One of these non-standards was the 504 size tires, now used on their bikes and some other brands of 'cruiser' bikes.

The Sheldon Brown website mentioned elsewhere is almost the 'Bible' (except for being fact-based) of all things pedal-bike, and is a fantastic reference... Here at Artisan's Asylum we have the home base of "SCUL" Somerville's friendly bicycle chopper gang, which builds some of the worlds strangest bikes.... Sheldon is their number one reference source....

I suspect your biggest challenge will be finding rims with the same number of spoke holes as your motors, at least that is what I found to be the case.

I did an out-door conversion on my manual chair, and this may be a way for you to think about... I went from 540mm 24 x 1 1/4 solid tires to 504mm 24 x 3.75" in the back, and from 4" to 6" casters up front - net result is the chair sits 1" higher, but still level....

The tire case went up about 2.5" in nominal diameter, but the rim shrank 36mm or about 1.5" so the OD of the tire only went up a little over an inch, and I get some of that back by being able to run very low pressure.... Changing the front casters gave me the same amount of lift on the front, so the chair stays level, just taller....

My biggest problem was finding hubs and rims with the same number of spokes - if they aren't the same, it isn't going to be possible to make a safe wheel as the spoke spacing and angles will be wrong... I couldn't find any 504 rims that matched the spoke count of the existing hubs on my spare set of wheels, so I ended up having to buy a set of SUN wheelchair hubs with the right spoke hole count.

Sheldon has a very nice spoke length calculator which I used to pick my spokes. Most manual chairs use a 'radial' spoke pattern which is simple and works OK, but is on the weak side. Since I was starting from scratch I decided to go with the strongest 3-cross pattern which is used on most pedal bikes. It requires longer spokes so the wheels are heavier - I calculated both, and it was almost a 3 GRAM difference (I decided it wasn't very important....) I also opted for the strongest 'double-butted' stainless steel spokes....

One of the big issues when increasing tire diameter is clearance between the tire and the chair frame. I tried to increase this by 'dishing' the wheels to the outside as much as I dared when lacing them, but I still found that I needed longer quick release axles and a couple of spacers in order to shift the hubs out enough to clear the frame... Also it obviously becomes necessary to readjust the brakes.... On my chair I found that if I set the bar of the brake into the mounting bracket as far as it would go, and set the position on the indoor wheels with the mounting bracket, I could set the brakes for the outdoor wheels correctly by pushing the bar all the way forward so the end was flush with the bracket...

It works really well, although it is a bit of a pain since I need about 20 minutes to make the swap between modes in either direction....

ex-Gooserider



grazy+1949 wrote:Hi Woody,

There are 2 sizes 540 mm bead which I think are wheelchair specific nominally 24" and 504 mm dia bead which are cycle specific 24" also nominal. I discovered this when I excitedly bought 2 x 24" x 2" tyres from a cycle shop and then found out that they had a 504 mm dia bead whilst mine had a 540 mm bead. I am quoting these measurements from memory. I looked at a friends new wheelchair and it had 2" wide tyres and the diameter of the 24" rim was smaller.

The main point though , is where can I get Fat rims and tyres that is to say 20" x 3"-4" at a reasonable price?

Graham cheers
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Re: Changing 540 mm die. rims for 20"x 3" Fat bike rims.

Postby grazy+1949 » 29 Jan 2019, 08:17

50944086_220401795581928_5245635492103323648_n.jpg
Hi ex-Gooserider

Thanks for an amazingly informed article. I am sorry I have been buried in building my prototype EV ATV Rover. I may well follow your suggestions. My Rehab powerchair runs on a tiny 24v 12Ah Lead acid pack, but if I put the 24v 72Ah LiFePo4 pack that I am servicing on it , it would be worth going to fat tyres. Currently it tends to lose traction on very steep hills. I have crashed it 5 times due to it's small tyre foot print. Rim holes is not an issue , I'll drill new ones if needs be.

cheers
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Re: Changing 540 mm die. rims for 20"x 3" Fat bike rims.

Postby grazy+1949 » 29 Jan 2019, 08:25

Beautifully engineered Alber BLDC's, but poor traction with 540 rims, that offer only limited tyre width options.
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Alber BLDC's very power efficient, but low traction.
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Re: Changing 540 mm die. rims for 20"x 3" Fat bike rims.

Postby Burgerman » 29 Jan 2019, 11:24

Do you mean low traction? Or low torque (not enough power)?
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Re: Changing 540 mm die. rims for 20"x 3" Fat bike rims.

Postby grazy+1949 » 30 Jan 2019, 17:13

Burgerman wrote:Do you mean low traction? Or low torque (not enough power)?


The 1 3/4" wise tyres don't have enough traction on 25%-30% + inclines.

cheers
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Re: Changing 540 mm die. rims for 20"x 3" Fat bike rims.

Postby Mechniki » 30 Jan 2019, 20:20

Have you tried going backwards? And seeing if you have as much traction?
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Re: Changing 540 mm die. rims for 20"x 3" Fat bike rims.

Postby ex-Gooserider » 05 Feb 2019, 07:03

Thanks... It is one of those subjects that is obscure, but a useful way to get really wide off-road tires on a chair...

I will say that I'd be somewhat reluctant to drill new holes in a rim that was already drilled for fear of weakening it, but it might be OK... However I wasn't able to find a source for rims that hadn't already been drilled, which is why I went with new hubs for my conversion...

With the Alber wheels, new hubs aren't an option, and I think you will also need to think about how to adjust / modify the push-rim on them since that is what controls the motors...

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