It was thought though however for many years that this
fast charging treatment was harmful to your batteries.
Mainly due to heat. Above 50 degrees Centigrade while charging will harm or
shorten the life of your batteries. Problem is that now all the "experts"
know that this is true! But it really isn't! Its like the story about Ni-Cad
batteries developing a memory! Everyone KNOWS that its true. Well its just as
wrong. They don't. At least the only time it happened was under a specific set
of very hard to reproduce circumstances on a satellite by NASA. And even
they had much trouble reproducing it. Its a myth.
Heat is caused by high internal battery resistance (nasty
cheap deep cycle batteries or an "old knackered battery) or by OVER CHARGING
(too high voltage) a "recombinant" type battery such as most sealed power
wheelchair batteries. But charging at a high rate (as I do) but a fixed safe
voltage does NOT overcharge a battery and so is perfectly safe.
Since batteries with much lower
internal resistance are now the norm (the main source of the heat at high charge rates)
then this is no longer a valid reason not to fast charge them.
Another source of heat in sealed batteries is the chemical
recombination of hydrogen and oxygen caused by overcharging. But since we
now have very accurate logic controlled chargers this too is now no longer a
valid reason not to fast charge them. In the past charging a 70 ah battery
with say a 8 amp charger meant that even if the charger charged at too high a
voltage no gassing would occur since the heat from recombination would be able
to be absorbed easily. So no gassing would occur. In other words its far less
critical to get the charge voltage right at a slow charge rate. So safer with
crappy charging... But we don't have crap chargers any longer! Well I
don't anyway...
Due to modern
chargers being extremely accurate logic controlled devices this fear too is
now no longer any real concern as over charging (heat/gassing) just isn't going to happen.
So with most batteries only accurate VOLTAGE control is important to prevent all
gassing. The manufacturers of batteries and powerchairs are all for "safety and
no warranty returns" however so they all insist on a slow charge rate! Just
in case your charger is charging at too high a voltage.
Now, knowing that
Some manufacturers
actually suggest this no current limit fast charging as
a preferred charging method (such as the AGM batteries: Hawker Odyssey and Optima
and others) and
knowing that no current limit may involve hundreds of amps then you will soon
see that using say a 25 or 30 amp logic controlled 3 stage charger on a
powerchair with 70ah batteries is not only sensible its actually really
extremely cautious and far from the hundred amps plus a cars alternator would
supply them!
If a PowerChair battery can produce hundreds or even thousands
of amps as some AGM deep cycle batteries can, then charging it at 30 amps is actually a very
conservative approach. After all charging is exactly the same reaction as say
discharging it or
starting a car. Don't try this
however if you use cheap Chinese no brand name batteries with no real Spec sheet!
The only time that limiting the current while charging a Deep Cycle battery
becomes important is if that battery has a high internal resistance as SOME
(very few) do.
Does it harm them? No,
Contrary to what wheelchair manufacturers tell you it does just the opposite. Many studies
on deep cycle battery powered machines such as airport floor cleaning machines,
etc have
shown that fast charging deep cycle batteries actually helps them live slightly
longer when used as a regular opportunistic charge system. It appears to actually be good for them. The only thing that damages them is either over charging them
(going above
14.4 volts per battery for a typical battery (see your batteries spec sheet).
Or continually undercharging them.
Fast charging only replaces typically 95 percent of your charge due to
something called acid stratification.. You
batteries
STILL NEED
an overnight charge with the slow charger as well.
Every
night if possible or at least every few days if that's not possible. This keeps
all of your two batteries cells equalised and balanced. Otherwise they can get
out of step. Which is very important for
battery longevity. Depending on the charger you use this fast charging will only
replace about 90 percent of the capacity or so. in an hour. Its intended to let you charge
or top up in the middle of the day or before going out in the evening.

My wheelchair batteries are on charge here. This is a Clamp Ammeter. It started off
when first connected reading 30 amps. It always does if the batteries are pretty
much depleted.
When first plugged in the batteries "suck up" as much
as the charger will let them. If its a 30 amp "capable" charger like this one is
then it will deliver 30 amps in its first charge "stage" (of 4)
It is, like most modern chargers, a
fixed regulated voltage (28.8v in this case for two batteries) for as long as the battery sucks up the 30 amps
that the charger is capable of delivering. If it was a 60 or 100 amp charger
then that would be fine too. And it would then be able to raise the batteries
voltage to 14.4 (28.8v for two) even faster! And that's quite safe for the
batteries. The current (amps) gradually tail off once the battery achieves the
set 13.4 (28.8) volts...
In this case above the charger is 30 amps. So that's what the
batteries greedily take. That's because the charger is basically a fixed voltage
power supply with a current supply that is limited. Just like your standard 5 or
8 amp powerchair charger is limited to just 5 or 8 amps...
Once the battery "achieves" the set voltage then the
current starts to fall away from the maximum the charger can do, and that is the
end of the so called "stage 1" and stage 2 begins. Nothing actually changes
other than the current drops to keep the battery from exceeding the set voltage.
So this continues until the current falls to a very low level. That signifies
the end of "stage two" on your 3 or 4 stage charger. The next stage is simply a
permanent lower voltage "float" that goes on forever. This stops your battery
from deteriorating over the long term. Stage 3 then never ends... In fact in a
powerchair only two stages are needed. And if you are unplugging it after the
green "ready light" illuminates then you don't use the third float stage anyway.
I also have a 100 amp charger (a 12v one) and this
charges single loose batteries quite safely too. As long as your batteries
manufacturer specifies no inrush current limit (and most do not - especially AGM
batteries) then its not a problem no matter what other so called "experts" may tell you.
However, the faster you charge a lead acid battery the lower the amount of
charge you actually put back. This is due to the acid having no time to level
out its state of charge. The acid nearest to the plates may be fully "reversed"
but that which is further away less so.
The name for this is charge stratification. So a fast
charge in a good quality low resistance battery may only really be 90 percent
charged. So a slow charge at 1/10th the batteries capacity (your stock slow
wheelchair charger) is recommended either every night or at least every few days
to fully equalise all the cells and keep your batteries in balance and healthy.
I use both of these 30 and 100 amp chargers on all my
batteries over the last few years without any problems whatsoever. In fact they
now last longer due to the lower average discharge levels that a fast top up in the
afternoon gives them. Ready to go out again and a green ready light (90 to 95 percent)
usually well under an hour...

After around 10 to 20 mins depending on discharge level it falls
slowly (to 21 amps here), as the battery becomes charged up and it own voltage is closer to
the supplied 14.4v (28.8v) voltage from the charger. This part where the battery
no longer pulls the full 30 amps from the charger is the "second stage" of a two
stage charger. And so far it didn't do anything apart from supply a fixed
voltage and a maximum current of (in this case) 30 amps... So we get duped. A
two stage charger is really that simple.e.
As charging nears completion and the battery voltage slowly rises less current
naturally flows.
The current keeps on falling. When it reaches around half an amp in this
case above (depending on rate of fall etc) and your battery is just sat at
14.4 volts and needing little power to hold it there the charger says done!
That's the end of the stage 2.
It then switches to "float"
mode which is in this case is 13.4v per battery (26.8 volts.) measured. Ad it
will hold your battery there for ever. Float charging isn't really "charging" at
all. It just prevents the batteries natural internal discharge from happening. So its
quite safe to leave connected for very long periods or just overnight.
But you
can go from pretty much discharged after shopping to 95 percent plus charged in
under an hour ready to go out for the evening. Most normal 3 stage chargers are
now finished whether fast chargers or slow. See? They are really pretty simple.
Not all batteries CAN be fast charged
safely or without damage. Almost all AGM type batteries are perfectly happy
to be fast charged. Optima, and Hawker Odyssey for e.g. both actually
recommend this for batteries used in a cyclic system such as a Powerchair or
Scooter. See their spec sheets.
Hawker Odyssey actually supply
and recommend a
50 amp charger to be used with
all of their batteries from the
tiny 8>8ah
OMAX-50A-1B
(no misprint (that's 5 times smaller than a typical
powerchair battery!) upwards... Here is a link to a supplier.
Read the specs for their
OMAX-50A-1B
http://www.odysseybattery.com/chargers.html
They as a battery manufacturer don't consider it at all unusual to feed a tiny 8 amp
hour PC310
battery (in the charger specs) A FULL 50 Amps to charge it because its just not. The battery just naturally
takes what it needs.
So
charging a pair of big 65 or 75 Amp Hour wheelchair batteries at 30 amps is
barely tickling them!
All that matters is that you don't charge above 14.4v each for GEL batteries or
14.7v for AGM batteries. And the charger takes care of that! So ignore what you
may read on some so called "professionals" web sites about sticking to the
charger the manufacturer supplied. Its bull.
Some Gel batteries are also quite happy to be charged at a fast rate without
any problems.
The widely used MK and Sonnenschein deep cycle Gel batteries
are also happy with this treatment. Although they take a little longer to charge
(higher resistance and Mr Ohm make this happen!) See their own specs on acceptable charging
before you try this. And read the part about the inrush current limit. They
too don't have a limit. I have been fast charging both of these
brands after speaking to both companies and the MK rep in the UK. They seem to
show no detrimental effects whatsoever and I now get longer battery longevity
because of it due to the average depth of discharge being far less. As long as care is taken selecting a charger that
keeps to or below their charge voltage limit. See appropriate spec sheets
for your chosen battery before proceeding or don't blame me!
My specific Powerchair Fast charging details.

Using THIS plug (Anderson plugs and sockets) fitted to
my powerchair and connected directly to the battery terminals I fast charge my
power wheelchair most days. Don't try this fast charging via your wheelchairs
charge socket! It will melt something expensive!
Fitting Anderson connectors to your powerchair for fast charge and connecting
other equipment
I use this 30 amp fast charger. 4 Stage logic
controlled 30 amp switch mode efficient device. I have 3
actually, one in my van just in case and one as a spare! It can be used to
charge up my powerchair (2x 70 ah batteries) to 95 percent+ fully charged in
around one hour ready for an evening out! That's if your batteries are
pretty beat up. If you are only about a third or half discharged then its faster
still to a green ready light! See also
Fast Charging Your Powerchair

Switch mode 30 amp, 1 hour fast charger.
Fully digitally controlled 4 stage safe fast charging. Designed for
Good AGM batteries like the Optima and Hawker
Odyssey ones that I use. You do not need this specific charger ANY
24v HI AMP MULTI STAGE CHARGER FROM 10 TO 100 AMP WORKS GREAT. The bigger the
better. (Faster) Mine came from eBay as a caravan/leisure charger. It can
also charge 12v, 24v, 36v, or 48v as well. About 100 UK Pounds. So I bought 3.
Full slow overnight charging with your standard 5 or 8 amp charger is still required at least every second day
or so however (to
equalise and "even up" all the cells properly) but opportunity charging during
the day, say at tea time while you check your email, is both advantageous to the
user (actually its invaluable!) since you go out again "topped up" and ready for
anything the world may throw at you and makes your batteries last longer due to
a lower average depth of discharge.
No matter what some other so called "experts" may tell you this is
true and any real experts that make these batteries will tell you so. I have forgotten
more about batteries and powerchairs and general hi tech engineering and physics than most of
these desk trained "experts" ever knew. And charging the batteries at 30 amps (or much
higher) is perfectly within the batteries specifications and capability.
I use this charger above (3) although there are plenty to choose from. Google and eBay
(sometimes) are
your friends!
http://www.batterychargers.com.au/sa-mbc-multi-voltage-lead-acid-charger.html
list of bigger faster chargers RECOMMENDED and sold by the hawker
battery manufacturer.
http://www.odysseybattery.com/chargers.html
Soneil multi stage switch mode chargers - find a dealer! All will work and be
safe with AGM or Gel batteries the 30 amp one is the most suitable for 70ah
batteries and maybe 20 amp for 40ah batteries. 12 amp for small 25 or 30ah
batteries.
2424SR - 12 amp
2430SR - 15 amp
2440SR - 20 amp
2450SR - 25 amp
2460SR - 30 amp
http://www.soneil.com/24_volt_high.html All are on this page.
The
internet is full of
suitable chargers like this Gel and AGM safe one
http://www.batterystuff.com/battery-chargers/24-volt/gel-cell/SEC24-25.html
O
r
for AGM only batteries
http://www.batterystuff.com/battery-chargers/brands/iota/IOTA-DLS2725.html
(slightly higher voltage for faster charge rate to suite AGM chemistry.
Personally I find eBay easier.
Or 23v and 25 amp charger
http://cpc.farnell.com/1/1/40250-charger-24v-25a-lead-acid-ac2524-ideal-power.html
12 amp one here that does 12v or 24v
http://www.mynewcheap.co.uk/products/details/sterling-pro-budget-12a-24v-charger/14159/
This one is especially interesting as it is actually two isolated 12v
chargers built into one case that are completely electrically isolated.
Available as 8 amp or 20 amp power outputs. So you can charge both your 12v
batteries in your powerchair at once but separately. Rather than in a
series "string" configuration. This has the advantage that its never
possible to have one battery in a higher state of charge than the other. Both
your batteries will always be charged to exactly the correct level which has
many benefits over the stock charge method.
http://www.marcleleisure.co.uk/store/prosport-water-proof-battery-charger-amps-p-251.html?cPath=24_47
You will need to fit TWO charge connectors to your chair
though.
Fitting Anderson connectors to your powerchair for fast charge and connecting
other equipment
Expensive and similar to the above in that it charges your batteries
individually (which is superior) and can do three at once! I plan on adding an
extra battery so that I can use 36v instead of 24 in the future with a different
control system.
http://www.yachtbits.com/sterling_power/sterling_24v_25_amp_digital_battery_charger.php
Personally I have started looking at Lithium Phosphate
batteries. These can also be fast charged, are about 4x better at energy storage
and cannot explode like Lithium Ion or Lithium Polymer batteries. Imagine
the speed or range that that will allow! And the weight saving. They are
expensive, but they can do 1500 80 percent discharge cycles compared to 400 to
500 of GOOD lead acid batteries... WHY ARE THE MANUFACTURERS NOT ALREADY USING
THESE THINGS? I know they will have hundreds of excuses but the real reason is
they don't care and cannot be bothered to learn what's possible and do any
development work.
Lithium Ion Batteries for
Powerchairs and Scooters
Burgerman
Related Pages:
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Detailed PowerChair Only Menu
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powerchair or scooter
Very flexible charger!
Very
flexible and useful Hyperion charger can
charge almost any battery. Including your wheelchair from your car or the other
way around!