My MK GEL batteries MK73 M24-SLD G for wheelchair is only a few months old, they charge fully but only after a day of not using the chair the wheelchair’s gauge goes down from 10 to 2 or 1. So the batteries are not holding their charge and I suspect that there may be a faulty cell. I tried to charge the batteries with another charger but the problem was still the same. How can one check these batteries for faults? Thank you.
Frank
Several things.
You may be correct. Bad cell. But from years retailing batteries I can tel you that almost never happens. With hundreds returned with a suspected bad cell only one actually ever was***. Battery manufacturers cut open batteries on a bandsaw after testing electrically to find out.
"**unless they were incorrectly used or abused. Physical damage on the inside that may be invisible externally. Or repeatedly undercharged (did you give regular 20 hour charges? at least weekly) Or charge above the recommended 13.8 to 14.1 max volts? Or fit them without checking both were at the same full state of charge? Because that overcharges one and undercharges the other. And are you SURE they reeally were new? There plenty of stories about dealers fitting used ones they just removed from a different chair. Massive profit if theyt get away with it 5 or 6 times a week...
So how to test.
Remove them
Charge each INDIVIDUALLY at the correct 14.1V for 12 hours or until it sees current fall to 1000th of its capacity in amps. Then drop voltage to 13.5V for another 8 hours.
This is what your mobility charger SHOULD do. But they dont... And cause massive battery issues. And now for the first time since they were made they are actually correctly charged. If the previous treatment has not done too much damage.
Now you connect them to a known load. And measure capacity. I use the PL8 for this as it allows me to set the correct discharge rate to fully discharge them down to 10.5V over a 20 hour period. And this gives me an EXACT controlled discharge. So I can compare to the origibnal capacity. And thats thE ONLY way to test properly. Anything else is basically a guess.
You end up with a graph, and a mah figure.
Like this. This is DISCHARGE GRAPH of a pair of new batteries I had delivered that were AGM 75Ah at the 20 hour rate on the label. As you can see they actually held 74Ah. So as good as new! (almost).