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Updated:  30-Dec-09

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Fiat Doblo

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John Williamson

PP1b Programmer hand held device


PowerChair Programming

If you are a Full Time Powerchair User then you really should know about this "programming" stuff!  It makes a world of difference and its actually essential if you are to get some proper control.   As the permanent "end user" of your Powerchair you really need to set up your programming (its hidden menu settings) to suit YOU.   Not the generic feeble minded old / disabled person that they had in mind at the factory!

If you do reprogram it will wonder how and why they made it so bad!  And if you don't then you will never know how much better and easier to control your powerchair could actually have been. The difference is simply huge.  I have a steady stream of Powerchair users that leave here simply amazed at how much more control they now have. Especially on the "slow" speeds.

One of the biggest problems I find is that once you are a wheelchair user everyone treats you like a fool!

So getting hold of a suitable programmer for your chair for example can be a big problem. Everyone in the "industry" seem to be huge "Safety Nazis" and are all terrified of a wheelchair user getting hold of any useful information. Or some "control" over their mobility. Or allowing them to modify anything. 

It doesn't matter that I have forgotten more about powerchairs and engineering and physics in general than most Powerchair manufacturers combined, or that I am quite prepared to accept full responsibility for my own actions!  Car manufacturers will sell you parts (and tuning parts) etc without any arguments. Why is the Wheelchair "industry" any different? Anyway just to warn you about what we are up against...

Its the same with the powerful Powerchair Programming Tools. There are several "levels" of these tools. Generally depending on the powerchairs manufacturer (of the control system)   The programmers that I refer to here are the common Penny & Giles Pilot Plus controls.

But the SAME settings (give or take a few) are available on all modern control systems whoever makes them. They may have different names, be laid out differently but they are all basically the same.  The actual tools may be a "hand held box" or a Program that runs on a PC withy a special lead that connects to your Powerchair. Or available in both forms often.

There will be an END USER programmer. This you can usually buy easily. Or the average tech guy or place that supplied your Powerchair will have one, They allow you to adjust a few basic parameters within "walls" and they can sometimes help set up a few basic (easy to understand) things. But in general they do not give the USER anything like enough control of the important settings. I had one here for a week. I gave it away...  In Penny and Giles speak this is the PP1a version.

There is usually a Service Centre or Technical Repair Guys Version This covers everything we will need to change to get some accurate control over your Powerchairs steering etc. Its difficult to persuade anyone to sell you one of these. Which amazes me! You NEED one to correctly configure your powerchair. Its simply not possible to "take charge" and get rid of all the delays and accelerations without one. This means all your door frames will be damaged since you cant control the chair accurately.  And yes they are ALL like this.  In Penny And Giles speak this is a PP1b version.

There is also usually an OEM (Original Equipment Manufacturers) version. It has a few more settings still although not many and none we will be requiring!  But you don't have to use them.  So either the PP1b or the OEM version are ideal.

The BASIC "END USER" PP1a is truly a waste of everyone's time and money if you are looking to get some proper control - especially low speed accuracy through doors etc. Because it doesn't allow access to a level called the "engineering menu" which is to my mind absolutely essential.

The first section here (below images) is the (important) settings and tells you what each setting actually does and why your powerchair has a mind of its own. Later on is the second section which is the more important part, and it is only AVAILABLE on the PP1b and OEM version programming tools.

First some quick screenshots...  The Penny and Giles PC based R-NET controller looks like this below: It a lot "longer" than this though!  Changing your powerchairs settings is as easy as this. Just understand WHAT you are changing and change one thing at a time! Before you do this Save a copy of your original settings.  Or if using a hand held device write them down!

PC Based Pilot Plus (and a bunch of other systems) programmer. Here's what it looks like. Not rocket science is it?

The problem with most stock bought retail  powerchairs is that they are programmed to suit my 92 year old Granma. In some cases so severely handicapped by programming that they simply wont move left or right on thick carpets or grass at all. And they feel sluggish and lacking any power or urgency. Most powerchairs that I have tested or repaired were exactly the same...  

That includes most of the "best" top end powerchairs available.   And I have yet to find ANY powerchair that can be driven around and through tight doorways etc with any confidence or accuracy without removing all of the delay and acceleration settings in the programming setup completely. 

Its not the manufacturers fault exactly since they have to send out "safe" chairs that can cope with kids, mentally retarded users, nurses and carers, people catching the joystick while serving your food in a restaurant etc.  They don't know YOUR capabilities. So the chairs are purposely "detuned" for a dismal gutless lack of response to "commands".  The trouble is that I don't want that! And if you are anything like me you don't either.

They ALL have so much "turn acceleration" and worse - "turn deceleration" programmed in at both the "fast" and "slow" ends of the speed ranges, that steering through a doorway becomes a matter of faith and luck and damage to the house and your chair! 

I kid you not they really ARE that bad. The chair you are driving right now is this bad. You just learned to accept it. And got used to it.

However there is a downside. If you choose to program all of that awful "Elasticated" & gutless steering out, then you will have a powerful chair that JUMPS on command. It will be instant and follow the joystick accurately. Much like a model Radio Controlled Car. That's absolutely great!  Its a revelation to use. Until you catch your sleeve on the joystick by mistake.

Because rather than move slowly for a few inches it will literally leap in one direction or the other and hit people or tables. You have to GUARD the joystick in public places or switch the chair off. If not and some kid grabs it (as they do) for e.g. you will literally run him over before you can do a thing about it!   This is why they don't come like this...


PILOT PLUS MODULE

This module above (or one very similar depending on the manufacturer) lives under your powerchairs seat. This is the power controller, that controls the current and drives your powerchair. Its this thing you are actually programming. This is where the computer lives!

 

That said, BELOW HERE is what each setting actually does:   
Disclaimer

Programming DETAILS!   --  Settings...   What they do.   And why your Powerchair doesn't steer properly! 

Normal USER settings (These are in the BASIC END USER Programmer)

a) ACCELERATION. This is the rate of forward acceleration. like when you jam the stick forwards. Normally this is set to a low value. I set mine to 100 (max). it feels too much at first. After a week you will want more. At least I do. You choose what you are comfortable with. If you don't choose 100 then you will never actually achieve the 100 or 80 amps that your controller is capable of during simple acceleration.

Unless on a hill or ramp or curb of course. I know this because my trusty clamp ammeter tells me so. And even then only for the first few feet. Does not alter speed or anything other than forward acceleration. Your Joystick then does this (you get to choose!)    If a waitress catches the control stick or small kid grabs the control you may well run over someone. But only forwards.

b) DECELERATION. This is the rate of slowing down when you are travelling forwards fast and you return the stick to the centre. I set mine to 20, (from 100) which means it doesn't slow very fast. It does still slow down fast when you pull the stick right back as this is not effected here. The reason I choose a low value is because its smoother and you can let go for a split second without sliding forwards off the wheelchair or slowing down too fast while you open a beer or whatever... Decide if you want yours to slow faster or slower and adjust to suit your taste. 

c) TURN ACCELERATION. This is one of the multitude of settings the manufacturer chooses that makes the chair safe and smooth. And very hard to control!  There are a bunch of different turn acceleration settings in this list. This particular one causes the right or left turn or "correction" you just tried to do to respond very slowly at first. So you push the stick left or right and at first little to nothing happens. Its a timed delay. 

If you then don't add any more turn on the stick (you keep it with the same amount of turn)  the wheelchairs turn begins to accelerate or actually happen just as it should have done from the beginning!  

But as a user it just feels like nothing much happened at first and that door / tree is getting closer so you intuitively turn harder!  Now all hell breaks loose because the first correction was correct all along you just needed to wait... and you just added some more, so you now change direction more than you wanted to do and are heading for the door frame or tree at 6mph.   So to remove all this turn acceleration completely and make the "turning" truly proportional to the control stick just set it to 100 percent. That is off. Zero delay.

This way you get instant and positive response that stops you from over controlling. In other words the powerchair turns by the amount you tell it and does so when you tell it!  This effect the high speed end only. It will still be delayed on / at all other speeds. That setting comes later.

d) TURN DECELERATION. You remember that door frame that the setting above made you aim at? Well this makes sure you hit it. You realise that you are aimed at the door frame so you try to stop turning towards it. But no, this setting means that the control stick being returned to the centre or even the opposite direction has no immediate effect!

It delays or damps the turning. So it keeps on turning left or right while you panic and lose a few more knuckles on that door frame!  Who invented this stuff, To turn this off as well you just need to set it also to 100. That disables it. Now when you want to stop turning the chair agrees with you and it stops turning when you tell it to. Cool or what!

Downside of the above two settings That waitress again. Now if she catches it it will jump left, right and forwards! So you need to be very aware of what's happening around you. This effect the high speed end only. The five LED speed setting on a typical Penny and Giles Controller and has less effect as you choose the slower speeds. The settings that effect that are also later on...

e) FORWARD SPEED. Maximum speed depends on this being set to 100. The chances are your chair will be set to 100 already unless you bought it used. The thing that changes maximum speed is the motors gearing, So you cant make it faster top speed like this. This only effects the maximum speed (on the five LED light speed setting)

f) MINIMUM FORWARD SPEED. Effects full speed (stick fully forwards) when set to the number 1 speed setting One LED lit.  The best balance seems to be 30 as I see things. Fast enough for moving about slowly indoors. And safer when that waitress is about!  Because it will still have some speed of response and power when all of these settings are changed even on the lowest speed setting.

g) MAX REVERSE SPEED. Sets the fastest your powerchair can go in reverse. On the fastest speed setting. Just like a front drive wheelchair going forwards a rear drive one going backwards is inherently unstable... So don't set this above 60 (that's what I use) or one day your chair will try and spin around and go forwards and tip you out. ) Go on ask me how I know!

h) MINIMUM REVERSE SPEED Sets the fastest you can go in reverse when your speed setting shows 1 LED or its slowest setting. It feels balanced when its set to 20

i) MAX TURNING SPEED. This sets the rotation speed of your chair when your speed setting is at the max - or 5 LED lights. Its a compromise. If you set it too high the chair spins on the spot very fast. Which you don't need. If you set it too low you have very little steering response at high speed. After a lot of testing I use 45.  You need to experiment in daily use to get this the best for your particular chair. It will need to be set lower than it was before if you remove all the delay/acceleration above.

j) MIN TURNING SPEED. This effects the rate of turn at the slowest setting or with the 1 LED lit on a typical Pilot plus / Penny and Giles system. Mines set to 25.

k) PRESET? NO! if you do everything goes back to some default settings and we really don't want to do that...

l) SLEEP TIMER Nothing is more annoying. Mines set to 0m Why would you want it to go to sleep? Joystick becomes inoperative and you need to turn it off and back on again. Some may want this. I don't.

m) JOYSTICK THROW. Should already be set to 100 leave it like this or some of the stick movement has no effect. Don't know what the point of that could really be unless you have very limited hand movement.

n) STEER CORRECT  Set to 0. Used to compensate for the chair tending to go left or right if both motors are not equal. Personally I would rather fix the motor problem!

o) READ TIMER. Go on you know you want to!  Mine reads 4405 hours on this chair - the other two read a bit less. email me and tell me how many yours says and how long you have had your chair. Not sure what it actually times because it seems to go up slower than the actual time you use your chair. Maybe it times only above say half power or something. Anyway its interesting to compare!  burgerman@ntlworld.com

p) READ FAULT LOG Try it. There will be one or two. most mean nothing much other than you turned it on without the joystick centred or with the brake on, etc. I will post a list on this page soon or the read ERROR codes and pod flashing light codes.

End of basic "user" programmer settings.

-------------------------------------------------------------------------
PP1b Programmer hand held deviceHand held version is easier to use when out and about!
-------------------------------------------------------------------------

Start of Engineering based programmer menu:

Sadly the above is all you can do with the BASIC END USER programmer which leaves most of the important stuff unchanged. To set these and be able to steer properly you need a PP1b or "Engineering" level programmer. Or an OEM programmer. If you have or can get, buy, or borrow one then this is what these settings do:

Engineer Menu (only on the PP1b and the OEM programmers, as well as certain PC software plus programming + lead solutions) Change the settings here incorrectly and you can make the chair dangerous and burn out motors, wiring and controllers. And its obviously going to invalidate your warranty and scare certain other more "corporate" online so called "experts" to death!  So don't do it then!  Your choice.  But this is the part that turns your gutless ill steering imprecise powerchair into something completely usable!

a) ENGINEER MENU? Yes! This is important if you want to regain any semblance of proper control. As above there are yet more programming options that allow you to remove all the awful delay/accelerations when turning or trying to stop turning, in this case at the slower speeds as well.

b) CURRENT LIMIT. This can limit the maximum current the controller supplies to your motors. If you have a 50, 80 or 100 amp unit then it should already be set to the max. 100A in my case. I did find one chair that was set lower apparently because of a continual overheating problem by an "engineer" turns out that the "engineer had set the temp fold back too low in a previous session... of which more later.  Can be set low on purpose to limit maximum torque (power) for kids, mentally retarded etc. Otherwise set to maximum.

c) MINIMUM CURRENT, Mines set to 100.   Controls maximum current allowed. That appears to make no sense does it? That's because its the maximum current delivered with 1 Led lit on your controller or at its slowest speed setting. So less than maximum gives low power when set to slow speeds. (less torque available which is "safe" but useless for ramps, steering etc) You WANT power but not speed to manoeuvre indoors.

d) TEMPERATURE FOLD BACK? As the controller has to control a large amount of energy it gets hot. Its not 100 percent efficient. So climbing hills, especially on a hot day for example can cause the controller to get hot. To protect itself it then drops to a reduced power level (your chair feels gutless!) until it cools sufficiently to go back to normal. The standard setting is a very conservative 55 degrees. Depending on powerchair model and control system.

Well the manufacturers don't want to be replacing these controllers under warranty so its a good safe figure "for them". Its too low for me. Thing is it causes me grief because I am an animal!  It cuts in and slows me down in summer if I am working the powerchair hard. I have had mine set to 70 degrees C on 3 different powerchairs that have worn out 10 sets of motors (not through heat but wrecked mechanical couplings / gearboxes etc) and 15 sets of batteries in about 12 years and never had one controller fail yet.

So if you don't want the thing permanently slowing you in summer turn it up and accept the small extra risk of failure. Your call!  Life's too short for a safety Nazi Manufacturer "safe" settings... I accept the small risk and don't care if it fries! In 12 years of abuse it hasn't done so yet. If you are careful and worry about these things leave it alone!

e) TIMED FOLD BACK. Mines set to 15 seconds. This drops the maximum current to a (chosen elsewhere) lower level after 15 seconds if your motors are stalled. It is supposed to protect the controller, but more so the motors and wiring from excessive current burning them up if say you reverse to a wall and try to push it down...  15 secs is plenty to get up a curb, or to wheelie away from a standstill. Nothing else uses that much current other than turning on a ramp, or thick carpets or grass.  Standard setting is 30 secs on mine which is too long.  Your choice!

f) CL (CURRENT LIMIT) PERCENT. When the above stall condition happens (or when overheat happens as set above) this is the amount the current is limited by to allow cooling to happen. Standard setting is 50 percent on many chairs. Its a sensible figure. Mines set to 80 because I have more sense than to overload stalled motors for more than a few seconds. If I do I smell burning or hot wiring then I would stop murdering it!  Most are set much lower so your chair goes very sluggish...

g) MOTOR COMPENSATION.  If in any doubt DON'T CHANGE THIS!  

This SHOULD be set correctly by the manufacturer. Unfortunately that isn't always the case as explained to me by an expert in control systems at Penny and Giles Controls who actually make these control systems.

Many Powerchair Manufacturers only make frames and seats. And this compensation figure not set in stone either, unlike a certain other so called online "expert" would rather have you believe. My original 12 year old F55s powerchair was sent out to the public for years with a compensation setting that was way too low for the old 2 pole motors that it was fitted with. Original Compensation Setting was 40m/ohm. With this setting the chair would barely respond to the joystick at all. It was frankly almost unusable. And the reason that I was talking to Penny and Giles controls www.pgdt.co.uk in the first place. 

They advised my to turn up the compensation to double that figure. At least. They advised 80 to 95. I finished up at 120 m/Ohm. At that setting it was much more responsive and controllable without being jumpy. If you have an F55 with 2 pole motors you can try this. If you have 4 pole motors 40 to 45 is correct! More makes it very dangerous. So only try this if you know which motors you have.

Most Wheelchair manufacturers know little about this stuff so it seems, they just buy it in. Or have it made and "branded" for them. They know how to make all the metalwork and braketry that they sell as wheelchairs. (heavily and badly mostly!)

Changing these compensation setting will not make your chair "faster" because you can only get your 80 or 100 amps maximum depending on your controller and no more. But it will allow you to actually "access" the 100 amps when you want it!  To manoeuvre.  If you have an early 2 pole motor F55 powerchair you can (and sunrise advise) you to retrofit the later 4 pole motors. And since the compensation setting for these is 40 anyway (the same as the old chair was originally set to) they work massively better!

If you have 4 pole motors already then you can try 45 to make it slightly more urgent in control response if you want a little more suddenness in your chairs response, I use 50 because I am a hooligan and I am fat which damps the chairs response somewhat! Anyway all at your own risk of course.

It works like this... The larger the number you use the more responsive the chair is and the more jerky it becomes. The smaller the number the more smooth and gutless and less urgent it becomes... Change it in small steps ONLY and test for a day or so... Or leave it alone.

h) BATTERY MENU. Unless you are using some strange batteries or different resistance cables I would leave this set to stock settings which is actually not set at all!

i) GAUGE CALIBRATION. This allows you to fine tune the battery gauge. its set at 100 which is great for the stock Sonnenschein deep cycle batteries that most use. I use some Hawker Odyssey AGM batteries because I like wheelies and you get less voltage drop under load and they can be safely charged at 30 amps (90 percent full in less than an hour) they have a slightly higher charge voltage but a very slightly lower voltage in use. My gauge often reads a little low when in fact this is normal for these types of batteries. I could correct that here if I wanted to, but as I know what's really happening I don't bother.

j) PARK BRAKE TRIP should be yes. Although it doesn't seem to make the slightest difference it trips anyway.

k) FRONT DRIVE No obviously. Uses a different algorithm for the naturally unstable front wheel drive powerchairs. And you wouldn't want one of those things. Ever driven a fork lift truck?

l) FAST BRAKE RATE mines 100. If I jam the stick back its because I want to stop fast!  It just locks up the wheels. Choose whatever makes you happy!

m) SOFT STOP. yes. Slows you down sensibly if you turn it off or pull the cable out. Stops you falling out!

n) SET INHIBIT: Active short YES or leave it as it is.

o) PROFILES: I have none 0 -- not sure why you need them.  If you are reasonably competent and your chair is PROGRAMMED CORRECTLY you will only need one profile for everything.

p) SWAP MOTORS. Don't. It makes everything reversed and is very confusing. Unless you turn the seat to face the other way...  Try it for a laugh but don't blame me when you break your legs.

q) BRAKE VOLTAGE 12 -- don't try 24 you will probably fry your brakes. At least on this chair.  Leave it at whatever the manufacturer chose.

r) MINIMUM ACCELERATION these next few setting make a huge difference to controllability at indoor speeds and when set to the lower end of the speed range (1 LED) I set it to 100 so it goes when I tell it to and not when it decides later on.

s) MINIMUM DECELERATION Same as above. I want it to slow or stop when I choose to do so. Not a little later on when it feels like it.

t) MINIMUM TURN ACCELERATION. This is the same as the Max Turn Acceleration in (C) above but it causes a delay in steering input at the slow speed end of control. Set to 100 to take back proper accurate steering control and get rid of the delay!  Less than 100 just means it doesn't turn when you do or at least as fast as you do. So you add more turn. Then it catches up later as you loose 3 fingers on the door frame.

u) MINIMUM TURN DECELERATION As above only this time it keeps your chair turning long after you chose to return the stick to the centre!  If your car did this you would be killed. This effects the slow speed response After these changes you will be amazed that your chair will steer positively on thick carpet and on the slowest settings... So after you smashed your fingers in the door frame because of most of the above this setting makes sure that the chair continues to keep turning into the door frame long after you tell it not too... set to 100 to get rid of the damned thing forever.

v) CLEAR TIMER. When you fit new motors, or brushes or batteries or whatever it can be useful, But why not just put the date on the components and write the current hours next to it as I do in cd writing pen...

w) ERASE FAULT LOG What it says! After you fix the "fault" as such.

x) PRESET ENGINEERING MENU No! You will be back to default setting whatever they may be.

Not all of these settings above will suite you, but they are what works best for me -- the idea is that you understand what does what!

There are some more lower level settings too on some software (OEM or "C" programmers) but they are OK as they are. We only need B programmers, A (PP1a) is useless, B (PP1b) is ideal, C (OEM) is also fine but does more than we need here.

I give out this hard won information because I know how a badly a stock programmed powerchair performs compared to mine (yes they are ALL like that even yours!) and wish to help as many people take charge of their own lives as possible.  It will of course upset any corporate types, Safety Nazis and the sort of people that worry about Warranties. However life's far too short to have your abilities curtailed by all the "normal's" in society. Ignore them and do your own thing as I do. AT YOUR OWN RISK OBVIOUSLY!  Its your choice and your right.

And finally an email I received after re-programming a young lads powerchair for him by post... He mailed the controller and I set it to my preferred settings (another Sunrise F55 Powerchair - a known quantity):

"Hi John,

Rebuilt it on Sunday, had it's maiden voyage on Monday.

Bloody hell!!!.......excuse my French, Lukes eyeballs nearly popped out!

It goes like a Ferrari!!

Massive improvement, responsive, quick and stable. Listen to me I 
sound like Jeremy Clarkson......lol

Just like a totally different chair I'm really impressed."

And everyone that does this says the same thing. I personally have set up (re programmed) here at my house with the user present many, many powerchairs. (Free of course! With a signed disclaimer),  Every last one of them said how much nicer and how much more controllable and usable it was after we finished testing and finally adjusting things to suite them. Nobody ever wanted it put back to their old settings.
 

 

 

 

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